Kvk Corporation

Mumbai, Maharashtra

GST 27AAAFK2311E1Z0

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OXYGEN GAS PLANT

Oxygen Gas Generator

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Oxygen Gas Generator
  • Technology Used: PSA(Pressure Swing Adsorption)
  • Purity Of Oxygen: 98.5%
  • Application: Industrial/Medical
  • Automatic Grade: Semi- Automatic
  • Brand/Make: KVK
  • Technology Used: PSA(Pressure Swing Adsorption)
  • Purity Of Oxygen: 98.5%
  • Application: Industrial/Medical
  • Automatic Grade: Semi- Automatic
  • Brand/Make: KVK
  • Pressure: O.5kg/cm2 (Approx.)
  • Installation Time: 25-30 Days
  • Purity Of Nitrogen: 90%
Our firm is involved in manufacturing and supplying a huge range of Oxygen Gas Generator. Atmospheric Air mainly consists of Oxygen and Nitrogen gases along with small quantities of water vapour, Carbon Dioxide, Argon, Helium, etc. Oxygen and Nitrogen from the Air are separated due to a difference in boiling points by distillation through a fractional column. 

Process:
  • Atmospheric Air is sucked in by a multi-stage Compressor through a filter and is compressed to the design pressure. 
  • The compressed Air is then passed through intercoolers, Industrial Refrigerator, Moisture Separators, and then to the Molecular Sieve Battery for removal of Carbon Dioxide, Hydrocarbons and Moisture from the process Air. 
  • This pure Air then passes through the 1st Heat Exchanger, where it is cooled by the outgoing Nitrogen and Oxygen. 
  • Part of this cooled Air is passed through Expansion Engine and the other part through the 2nd Heat Exchanger. Both the Expansion Engine and 2nd Heat Exchanger help in further cooling down the Air, which is finally released to the bottom of the column through an expansion valve. 
  • The Air becomes liquid at this stage. The column consists of two parts. The lower column and upper column. In between the lower and upper columns there is a condenser, which acts as a reflux for the lower column and as a re-boiler for the upper column. 
  • The liquid Air at the bottom of lower column separates through the trays to give crude Oxygen at the bottom and approximately 90% pure Nitrogen at the top. 
  • Crude Oxygen termed as rich liquid is then expanded through an Expansion Valve from the lower column to the middle of the upper column. 
  • Crude Nitrogen termed as poor liquid is expanded through another Expansion Valve from the top of the lower column to the top of the upper column. 
  • Due to the difference in the boiling points, the pure Nitrogen boils over and accumulates at the top of the upper column and Oxygen, which accumulates at the bottom of the upper column. 
  • Both Nitrogen and Oxygen are removed through separate paths in Heat Exchangers, for cooling the incoming air. 
  • Oxygen is compressed to a prescribed settled pressure by a liquid pump and is directly filled into cylinders. Nitrogen can be compressed into cylinders with help of an independent high- pressure compressor.
  • Normally, the Nitrogen available is let out into the atmosphere as a waste product. 
  • However, when Nitrogen is to be filled, into the cylinders for commercial use, the plant is controlled by a change in the valve setting to make the mixed Air chamber operative to achieve the required Nitrogen purity. 

Note: Facility of filling Nitrogen gas (PPM Grade) and withdrawal of liquid Nitrogen is also possible.
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OXYGEN GAS PLANT

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OXYGEN GAS PLANT
  • Flow Rate(LPM)/(Nm3/hr): 80Nm3/HR and above
  • Purity Of Nitrogen: 97+-3%
  • Application: Industrial / Medical
  • Purity Of Oxygen: 97+-3%
  • Technology Used: Cryogenic
  • Flow Rate(LPM)/(Nm3/hr): 80Nm3/HR and above
  • Purity Of Nitrogen: 97+-3%
  • Application: Industrial / Medical
  • Purity Of Oxygen: 97+-3%
  • Technology Used: Cryogenic
  • Automatic Grade: Semi- Automatic
  • Approval & Licenses: ISO
  • Automation Grade: Semi-Automatic
  • Installation Time: 40-45 Days
  • Air compressor stages: Four Stages
  • Voltage: 440 V
Special features of KVK Oxygen gas plant and Nitrogen gas plant
  • KVK plants incorporate design features, which enable KVK plants to produce high-quality nitrogen gas simultaneously with oxygen gas production. This results in higher economic viability.
  • KVK
  • plants are equipped with a highly efficient Expansion Engine, which helps rapid and adequate cooling. On account of this KVK plant operation is exceedingly stable with a consistency in gas purity.
  • High standard of purity of gases.
  • Low power consumption.
  • A special bypass valve is provided for quick production and better cooling. (R-4)
  • Fool proof temperature indicating system-electronic scanner.
  • International class pressure differential gauges are foolproof liquid level indicators with stainless steel control panel.
  • High-quality insulation by Perlite power to prevent cold losses.
  • Liquid Nitrogen withdrawal facility.
  • Single pump for filling Oxygen as well as Nitrogen.
  • Separate Nitrogen pump.
  • Heavy duty air compressor (4 stage) suitable to operate with the power supplied by a diesel generating set or normal power supply.
  • No bulky gas holder required.
  • An industrial refrigerator (chilling plant) with air-cooling facility both before and after the dryer battery is included in our scope of supply.
  • Low maintenance cost.
  • Safe and easy to operate.
  • Plants layout, foundation drawings for easy and economical installation.
  • On line oxygen purity analyzer.
  • Liquid Pumps are with non-lubricated cross head and therefore are hazard free for Oxygen pumping.
  • Facility for PPM grade of dry Nitrogen Gas.
  • Minimum percentage of Oxygen is lost through waste Nitrogen to achieve optimum production.

 

Process Description 
Atmospheric Air mainly consists of Oxygen and Nitrogen gases along with small quantities of water vapour, Carbon Dioxide, Argon, Helium, etc. Oxygen and Nitrogen from the Air are separated due to difference in boiling points by distillation through a fractional column. 

Atmospheric Air is sucked in by a multi stage Compressor through a filter and is compressed to the design pressure. The compressed Air is then passed through inter-coolers, Industrial Refrigerator, Moisture Separators, and then to the Molecular Sieve Battery for removal of Carbon Dioxide, Hydrocarbons and Moisture from the process Air. This pure Air then passes through the 1st Heat Exchanger, where it is cooled by the out going Nitrogen and Oxygen. Part of this cooled Air is passed through Expansion Engine and the other part through the 2nd Heat Exchanger. Both the Expansion Engine and 2nd Heat Exchanger help in further cooling down the Air, which is finally released to the bottom of the column through an expansion valve. The Air becomes liquid at this stage. 

The column consists of two parts. The lower column and upper column. In between the lower and upper columns there is a condenser, which acts as a reflux for the lower column and as a re-boiler for the upper column. The liquid Air at the bottom of lower column separates through the trays to give crude Oxygen at the bottom and approximately 90% pure Nitrogen at the top. Crude Oxygen termed as rich liquid is then expanded through an Expansion Valve from the lower column to the middle of the upper column. Crude Nitrogen termed as poor liquid is expanded through another Expansion Valve from the top of the lower column to the top of the upper column. Due to difference in the boiling points, the pure Nitrogen boils over and accumulates at the top of the upper column and Oxygen, which accumulates at the bottom of the upper column.
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Oxygen & Nitrogen Gas Plant

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Oxygen & Nitrogen Gas Plant
  • Capacity: 400 M3/hr
  • Flow Rate(LPM)/(Nm3/hr): 100 LPM / 6 Nm3/Hr
  • Air Compressor (kW): 5.5 kW
  • Technology Used: PSA (Pressure Swing Adsorption)
  • Design: Customized
  • Capacity: 400 M3/hr
  • Flow Rate(LPM)/(Nm3/hr): 100 LPM / 6 Nm3/Hr
  • Air Compressor (kW): 5.5 kW
  • Technology Used: PSA (Pressure Swing Adsorption)
  • Design: Customized
  • Automation Grade: Semi-Automatic
  • Country of Origin: Made in India

Oxygen Gas Plant offered is backed by latest technology based construction which makes these provide for pure oxygen gas as well as ensure at the same time comparatively lower consumption of power in comparison to other similar plants available in the market. These oxygen plants also come with special bypass valve support which offers quick production and better cooling support. Further, the system also comes with fool proof temperature indicating system-electronic scanner as well as international standard pressure differential gauges that provide working as liquid level indicators.

 

Features:

 

  • Comes with stainless steel control panel
  • Plant features quality insulation by Perlite power to prevent cold losses
  • Comes with liquid Nitrogen withdrawal facility
  • Features single pump for filling Oxygen as well as Nitrogen
  • Heavy duty air compressor (4 stage) suitable to operate with the power supplied by a diesel generating set or normal power supply of 415/440 V-50 cycle
  • No bulky gas holder required
  • An industrial refrigerator (chilling plant) with air-cooling facility both before and after the drier battery is included in our scope of supply
  • Low maintenance costs as well as safe and easy to operate
  • Plants layout, foundation drawings for easy and economical installation
  • On line oxygen purity analyzer
  • Liquid Pumps are with non-lubricated cross head and therefore are hazard free for Oxygen pumping
  • Facility for PPM grade of dry Nitrogen Gas
  • Minimum percentage of Oxygen is lost through waste Nitrogen to achieve optimum production


Specifications:


80 M3/Hr100 M3/Hr130 M3/Hr170 M3/Hr200 M3/Hr300 M3/Hr
Name of the UnitMotor Capacities
Air Compressor Motor150 HP180 HP180 HP240 HP300 HP425 HP
Expansion Engine Motor10 HP10 HP10 HP20 HP20 HP20 HP
Chilling Plant Motor3 HP5 HP5 HP7.5 HP7.5 HP7.5 HP
Water Pump Motor5 HP5 HP5 HP7.5 HP7.5 HP10 HP
Cooling Tower Motor3 HP5 HP5 HP5 HP7.5 HP7.5 HP
Liquid Oxygen Pump Motor3 HP5 HP5 HP7.5 HP7.5 HP7.
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Oxygen And Nitrogen Gas Plant

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Oxygen And Nitrogen Gas Plant
  • Flow Rate(LPM)/(Nm3/hr): 100 LPM / 6 Nm3/Hr
  • Air Compressor (kW): 5.5 kW
  • Technology Used: PSA (Pressure Swing Adsorption)
  • Application: Industrial
  • Flow Rate(LPM)/(Nm3/hr): 100 LPM / 6 Nm3/Hr
  • Air Compressor (kW): 5.5 kW
  • Technology Used: PSA (Pressure Swing Adsorption)
  • Application: Industrial
  • Approval & Licenses: U.S. FDA
  • Outlet/Discharge Pressure: 3 Bar (g)
Fulfilling the demanding applications of steel, chemical and medicinal industry, we not only ensure the quality of our existing range of industrial gas plants but are also continually working to innovate more industry specific products
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Hospital Medical Oxygen Gas Plant

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Hospital Medical Oxygen Gas Plant
  • Flow Rate(LPM)/(Nm3/hr): 1000 LPM / 60 Nm3/Hr
  • Air Compressor (kW): 55 kW
  • Purity Of Oxygen: 99%
  • Purity Of Nitrogen: 99%
  • Application: Industrial
  • Flow Rate(LPM)/(Nm3/hr): 1000 LPM / 60 Nm3/Hr
  • Air Compressor (kW): 55 kW
  • Purity Of Oxygen: 99%
  • Purity Of Nitrogen: 99%
  • Application: Industrial
  • Type of Dryer: Air and Gas Dryer
Fulfilling the demanding applications of steel, chemical and medicinal industry, we not only ensure the quality of our existing range of industrial gas plants but are also continually working to innovate more industry specific products
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Medical Oxygen Gas Plant

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Medical Oxygen Gas Plant
  • Flow Rate(LPM)/(Nm3/hr): 6666 LPM / 400 Nm3/Hr
  • Technology Used: PSA (Pressure Swing Adsorption)
  • Purity Of Oxygen: 93+-3%
  • Application: Medical
  • Design: Customized
  • Flow Rate(LPM)/(Nm3/hr): 6666 LPM / 400 Nm3/Hr
  • Technology Used: PSA (Pressure Swing Adsorption)
  • Purity Of Oxygen: 93+-3%
  • Application: Medical
  • Type of Compressor: Screw Air Compressor
  • Automation Grade: Semi-Automatic
  • Design: Customized
  • Country Origin: Made In India
  • Phase: Four Phases
  • Voltage: 440 V
We are the leading manufacturers and exporters and of a collective assortment of Medical Oxygen Gas Plants which are more durable, High tensile strength, Excellent resistance and reliable as compared to other machine in the market. These machines robust and are designed with latest technology available in industries. These are provided as per the specifications mentioned by clients. These are provided at reasonable prices to our clients. These products are fabricated using premium quality material.

Features:

  • Durable
  • High tensile strength
  • Excellent resistance
  • Reliable
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Medical Oxygen Plant.

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Medical Oxygen Plant.
  • Flow Rate(LPM)/(Nm3/hr): 1000 LPM / 60 Nm3/Hr
  • Air Compressor (kW): 55 kW
  • Purity Of Oxygen: 96%
  • Purity Of Nitrogen: 99%
  • Application: Industrial
  • Design: Customized
  • Flow Rate(LPM)/(Nm3/hr): 1000 LPM / 60 Nm3/Hr
  • Air Compressor (kW): 55 kW
  • Purity Of Oxygen: 96%
  • Purity Of Nitrogen: 99%
  • Application: Industrial
  • Design: Customized
Fulfilling the demanding applications of steel, chemical and medicinal industry, we not only ensure the quality of our existing range of industrial gas plants but are also continually working to innovate more industry specific products
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Cryogenic Liquid Oxygen Plant

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Cryogenic Liquid Oxygen Plant
  • Design: Customized
  • Automation Grade: Automatic
  • No. of Air Receiver: na
  • Minimum Order Quantity: 1 Unit
  • Country of Origin: Made in India
  • Design: Customized
  • Automation Grade: Automatic
  • No. of Air Receiver: na
  • Minimum Order Quantity: 1 Unit
  • Country of Origin: Made in India

Cryogenic Liquid Plant offered come with latest design and technology features which makes these provide for optimum functionality support of producing quality nitrogen gas simultaneously with production of oxygen gas. Providing for superior economical viability, these plants also come equipped with highly efficient Expansion Engine that supports rapid and adequate cooling, thus making the plant operation highly stable as well as allow consistency in gas purity.

 

Working Features:

 

  • Providing for high standard purity of gases
  • Required low power consumption
  • Comes with special bypass valve that provides for quick production and better cooling support
  • Fool proof temperature indicating system-electronic scanner
  • International class pressure differential gauges are foolproof liquid level indicators with stainless steel control panel
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